CZ-PAW Plasma cladding system with positioner & manipulator

customized proposal for large size triple-eccentric valve or spherical surface which required hard seal for high temperature & pressure performance.
hard surfacing treatment the core parts by Tungsten alloys, Stellite alloys, chromium alloys etc. 
Fully automatic system, including plasma cladding torch, powder dosing, multi axis manipulator, and heavy-duty servo drive 2axis positioner.

Great support end-user during fabrication of heavy and large workpiece rotary diameter 6m, weight 5T. we can make more than this machine if required.

 

cz paw plasma cladding system with positioner & manipulator

No. Parameter Specification
1 VALVE DIA. DN600-DN1800
2 Work pieces type Butterfly valve, eccentric butterfly valve, valve seal, valve seat, inner hole cladding, butterfly valve flange.
3 Workpiece rotation dia. ≤ φ3000 mm
4 Workpiece height 500 mm
5 Workpiece weight 4000 kg
6 Workpiece inner dia. φ600 mm-1800mm
7 Surfacing material WCB casting iron, SS507, 507 molybdenum,
VALVE BODY MATERIAL: 7A CASTING ASTMA 995 CD3MWN, ASTM890/890W GR.5A(CE3MN)
8 Welding method MIG/MAG
9 Welding gun motion module(7axis) XZ axis, X axis effective stroke 1500 mm, Z axis effective stroke 3000 mm
10 Workpiece positioning accuracy Weld position error less than 1.5 mm
11 Workbench Single workbench (DN600-DN1800), Max. loading weight 4000kg
12 Current range 15A to 400A adjustable, temporary load rate ≥80% at 500A output
13 Cooling system Equipped with chiller with multiple alarm functions
14 Control system Equipped with AI free programming system. Input weld diameter, weld width and other data via HMI, the system automatically generates and completes program editing.
15 Program storage function The welding equipment system can store 100 sets of welding process recipes
16 Welding parameter report generation All welding data automatically generates report files, which can be reviewed later and downloaded to a USB flash drive

No. Item Quantity
1 High precision servo-drive positioner 1
2 Motion rack for butterfly valve (Z axis 3M, X axis 1.5M) 1
3 Plasma power source 1
4 Water-cooled plasma Torch 1
5 Weld seam height adjustment device 1
6 Welding seam swing device (Stroke 400mm) 1
7 Control cabinet 1
8 welding seam tracking device (Stroke 200mm) 1
9 8 axis welding gun motion control system 1
10 Touch screen HMI 1
11 Butterfly valve workbench tooling 1
12 Butterfly valve flange welding program pack 1
13 Two eccentric butterfly valve welding program pack 1
14 Three eccentric butterfly valve welding program pack 1

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