Features:
- high-efficiency and high-flexibility with Varity options for different budget auto weld solutions
- Online remote maintenance and troubleshooting, EtherCAT Industrial Ethernet Communication/4G loT.
- Smart phone application operation, and machine state monitoring available
- The equipment supports later upgrade and access to smart factory 4.0, seamless connect with MES system.
- Build-in welding technical support. Data packages inside summary from our engineer experts.
- Simple operation design, user call the data from PC complete welding work without superb welding skills.
- Built-in welding process data storage, can store 100 sets of welding processes
specification:
| Model Specifications | BWG-300C3 |
| Clamper out-dia. | Φ10-Φ400 The clamper size can be changed according to the workpiece requirements |
| Welding function selection | Argon arc welding, argon welding with wire, gas shielded welding, laser welding, plasma spray welding |
| Pipe wall thickness | standard configuration is not less than 1.0mm. Thin walls such as corrugated pipes can be customized. The thinnest thickness that can be welded is 0.2mm. |
| Welding power source brand | Huayan welding machine/Panasonic welding machine/Huayuan welding machine/Aotai welding machine |
| Power source type | Welding machine 30KW/380V/50Hz Automatic welding control 1.0KW/220V/50Hz |
| Radius of rotation | The standard maximum rotation radius 300mm (the rotation radius can be customized) |
| Positioner workbench center hole | Through hole diameter 170mm |
| Power head of positioner | 0-130° Variable angle |
| electrical welding gun adjustment rack | X-axis: effective stroke 100mm Z-axis: effective stroke 1000mm |
| Cross rack for welding gun set | Side gun mount M: effective stroke 1000mm |
| Suitable for workpiece | Structural welding of various pipe fittings, pipe flanges, pressure vessels, saddle-mouth, square workpieces, special-shaped workpiece welds, etc. |
| Suitable for welding materials | SS507, 507 molybdenum, 304, 310, 625, carbon steel, aluminum alloy, aluminum bronze, etc. |
| Welding gun displacement angle | With 3D micro adjustment, any position in 3D space (with dovetail groove high precision 3D micro adjustment and optical axis precision 3D micro adjustment as optional) effective adjustment range 100mm+100mm+50mm |
| Machine size | Length 2700 x Width 2500 x Height 2050 (m) |
| Machine weight | 1000KG |
| Maximum load | Max. horizontal load: 300KG Max. horizontal load: 1000KG with bracket |
| Controller | Multi-axis linkage CNC welding dedicated motion controller |
| Storage | Each type of process program can store up to 100 sets of welding data |
| TIG welding wire feeder (optional) |
In the case of argon welding, a CNC wire feeder can be selected according to the situation. Applicable diameters are 0.8/1.0/1.2/1.6 |
| Welding gun oscillator (optional) |
swing range equl selected X-axis length as standard function, swing speed 150mm/s groove dwell time: 0-9s. X-axis & Z-axis joint swing function as optional |
| TIG hot wire process (optional) |
According to actual needs, TIG hot wire process function can be selected, with a maximum output of 200A/400A |
| Arc tracking system (optional) |
Applicable to arc voltage tracking of argon arc welding and arc length tracking of gas shielded welding, suitable for height adjustment in one Z-axis direction, low cost and good effect (tracking accuracy of argon arc welding is 0.15mm; tracking accuracy of gas shielded welding is 2.0mm) |
| Arc starting point location system (optional) |
Applicable to gas shielded welding, calibration of several reference points, used for workpieces with acceptable welding seam shape but position inaccurate (positioning accuracy 0.5mm) |
| Point laser tracking system (optional) |
Applicable to various types of welding, using laser to track in one direction with a tracking accuracy of 0.1mm |
| Laser 3D tracking system (optional) |
The 3D laser tracker is suitable for all types of welding. It can offset the coordinates in 2 directions with a tracking accuracy of 0.1mm. |
| 3D vision camera tracking system (optional) |
3D vision is the acquisition of three-dimensional spatial position coordinates to achivie smart workpieces postion tracking. |
| Tracking range 0-100mm ( customized avilable); tracking speed 0-10 levels; tracking accuracy 0.1-0.3mm | |
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