LS-4850C2 girth welding machine vertical headstock
LS-4850C2 girth welding machine vertical headstock - 图片 2

LS-4850C2 girth welding machine vertical headstock

LS / WS series automatic welding machine designed for workpieces required Girth welding, such as pipe sleeve welding, pipe-plate welding, pressure vessels welding, etc.

Features:

  1. high-efficiency and high-flexibility with Varity options for different budget auto weld solutions
  2. Online remote maintenance and troubleshooting, EtherCAT Industrial Ethernet Communication/4G loT.
  3. Smart phone application operation, and machine state monitoring available
  4. The equipment supports later upgrade and access to smart factory 4.0, seamless connect with MES system.
  5. Build-in welding technical support. Data packages inside summary from our engineer experts.
  6. Simple operation design, user call the data from PC complete welding work without superb welding skills.
  7. Built-in welding process data storage, can store 100 sets of welding processes
Model Specifications LS-4850C-2
Clamping outer dia. Φ10-Φ600
Welding function selection Argon arc welding, argon welding with wire, gas shielded welding, laser welding, plasma spray welding
Pipe wall thickness Normal configuration is not less than 0.5mm. Thin walls such as bellows can be customized. The thinnest thickness that can be welded is 0.2mm.
Welding power source brand Huayan welding machine/Panasonic welding machine/Huayuan welding machine/Aotai welding machine
Power supply type Welding machine 30KW/380V/50Hz Automatic welding control 1.0KW/220N/50Hz
Radius of rotation No more than 300mm (customizable)
Workpiece length No height restriction
positioner Power head 90° variable
position power head
Welding gun movement The welding gun uses electric shaft drive + 3D micro adjust;
the limited travel of the X-axis and Z-axis can be customized as required
(the normal default is 200mm for the X-axis and 400mm for the Z-axis)
Suitable for workpiece Gate, valve seat ring, regulating valve disc, stop valve bonnet, valve body surfacing
Welding gun displacement angle With 3D fine adjustment, any position in 3D space
(with dovetail groove precision 3D fine adjustment, and optical axis precision 3D fine adjustment optional)
effective adjustment range 100m+100mm*50mm
Machine size Length 2200 × width 1200
× height 1958 (mm)
Machine weight 600 kg
Maximum load 200kg
Controller Multi-axis linkage CNC welding dedicated motion controller
Storage 20 sets welding processes
Height of rotation center from ground  830mm
Welding gun raised Lifting height is equal to the length Z axis, Speed: 150mm/s

optional:

TIG welding wire feeder CNC wire feeder as optional for arc welding. Applicable diameters are 0.8/1.0/1.2/1.6
Welding gun oscillator standard Swing amplitude equal to the selected X-axis length,
swing speed 150mm/s groove dwell time: 0-9s                                                                                                                                   X-axis and Z-axis combined swing as a option
TIG hot wire process According to actual needs, TIG hot wire process can be selected, with a max. output of 200A/400A
Arc tracking system Applicable to arc voltage tracking of argon arc welding and arc length tracking of gas shielded welding. Suitable for height adjustment in the Z-axis direction. Low cost and good effect (tracking accuracy of argon arc welding is 0.15mm; tracking accuracy of gas shielded welding is 2.0mm)
Arc starting point location system Applicable to gas shielded welding, calibration of several reference points, suitable for workpieces with inaccurate position but good overall weld shape (positioning accuracy 0.5mm)
Point laser tracking system Applicable to various types of welding, using laser to track in one direction with a tracking accuracy of 0.1mm
Laser 3D tracking system The 3D laser tracker is suitable for all types of welding.
It can offset the coordinates in 2 directions with a tracking accuracy of 0.1mm.
3D vision camera tracking system 3D vision is the acquisition of three-dimensional spatial position coordinates. Smart workpieces welding position tracking.
Tracking range 0-100mm (can also be customized); tracking speed 0-10 levels; tracking accuracy 0.1-0.3mm

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